Tuesday, March 13, 2012

Children's table

After making a high chair, the next item on the agenda was making a baby table. This was meant for our son to write, draw and do other developmentally correct activities. Besides I could only buy half a litre cans of purple and pink paint and had about three fourth of them left behind after making the high chair. I had pieces of block wood lying around still and had to use them up
To make the top : I used some a remnant of old laminate covered ply. The laminate was chipped in some areas and so I enthusiastically decided to remove the entire laminate. It was not an easy task. Armed with a hammer and chisel on the balcony floor I went to work chipping of the laminate. It was not an easy task but the laminate was eventually removed. This left a lot off unevenness that had to be made smooth with wood putty
side view of the table
Under side of table showing cross bars
Final assembly
To make the sides of the table I cut a 1.5 feet by about 4 feet piece of block wood in half. This gave me two pieces of about 2 feet high and 1.5 feet broad. I drew some free hand curves on this and cut them out using a jigsaw to give it a curved look.
For the upper cross bars I cut out a 2 inch wide strip of blockwood and divided it into two.
Table in use 
The lower cross bar was about 4 inches wide. Almost all the wood was about 1 inch thick blockwood.
The inial holes were drilled through and I used 1.5 inch wood screws to fix them. Counter sinks had to be drilled using a larger drill bit.
One tip that I have realized is that if one scrapes the screw on a candle and gets some wax on the screw, it lubricates the screw and decreases the work of screwing in. I cannot remember who told me this though.
Two screws each for each side of the upper  cross bars and three screws for each side of the lower cross bar and the frame was made. 
I then screwed the top on to the frame, making sure that all the screws were inserted through the cross bars from below.
Once the final piece was assembled, I opened out the whole project, individually primed, puttied and painted two coats of purple and pink paint.
Well I suppose misuse is better than disuse...
I made the putty using the putty powder that I think is some kind of chalk powder and dissolving it in white enamel paint. This was a bit difficult as block wood has a lot of holes. The best thing to do I think is to fix a bit of beading to cover the holes in the section of block wood. I asked my local hardware guy if he could suggest some ready made putty. He suggested the one used for cars. This is available as a paste and is not very expensive. I got a tin of it and it hardened fast, and was easy to fix all the holes. The only drawback is that it did not sand smooth. The smoothness had to be ensured while spreading and unlike the traditionally made putty, when I sanded the metal putty, I would get uneven patches. I therefore ended up filling the holes with car putty and using traditional putty over it to get a smooth finish. I could have avoided all the puttying by covering the table with laminate, but I have not worked with laminate as yet.
The final table is quite stable and matches the previous high chair.
Of course developmentally correct activities are difficult to enforce. We use the table to keep our telephone on. My kids stand on it when given the opportunity.

7 comments:

  1. Wow lovely... Love the pink and purple... Goes well for a kid's furniture.

    Getting the screw waxed is a super tip... Will try it out...

    And this jigsaw ? Is it a home DIY tool ? Something I can easily use ? I usually get all my work cut at the plywood store because I do not own any cutting tools... Am always afraid that it might make lotsa noise and earn the wrath of my apartment neighbors... More light on Jigsaw would just be great !

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  3. Thanks Somu. The jigsaw was the first power tool that I owned. I bougth a skil jigsaw. This is a company that I think is bought over by Bosch and has an Indian presence. The url is here http://www.skil.co.in/skil/l0/product/product.php?gpid=5&pid= It has blades for wood, and metal. Cutting plastic pipes, metal pipes, and thin pieces of wood are very easy with this. It is best for cutting curves and designs as the thin cutting blade maneuvers very easily. Cutting long straight lines is something that is not easily possible. It does not come out very straight. Another good thing is to get a sloping edge. The base plate can be angled so as to get a beveled edge from 0-45 degrees. It is very noisy, like any power tool. Staying in an apartment I was aware that it may disturb my neighbors. I met my immediate neighbors and told them that I am planning to do woodworking on my balcony and to inform me if it disturbed them. No one objected as of now. But then I had to avoid early mornings, late nights and sleepy afternoons. This did delay all the projects but no one objected. If I would recommend any first power tool, I would recommend this for its sheer cutting versatility.

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  4. The skil jigsaw cost me somewhere near Rs 2300 I think. I bought it from a hardware shop in Vellore. There are other brands available. Eastman power tools has something online, but I have done most of my purchasing from this shop.

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  5. Hi Vinay,

    Nice work with the tables. i had purchased something like this for my daughter, but after analyzing it properly i realized i could have built a better one and much cheaper too.

    At the moment i am in the process of completing my Printer table cum tool cabinet, about done with it, next i have a doll house lined up for my daughter's Barbies, to this end i was looking for some paint colors and i really liked the ones you used. So could you tell me what paints are they, brand and if possible the number of the paint color(Asian Paints has a numbering system). That would be great as i am looking for purples and pinks mostly.

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  6. Hi Karl, Sorry for the delay in replying.
    The purple says "wild purple" on the tin and was pre mixed. I think it is shade 0718 of Asian paints.
    The pink is 5206 Pale rose from Asian Paints.
    All the best for the dolls house. Please do post pictures as I am keen on building a doll's house too

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  7. Thanks Vinay for the paint tips. I had actually seen an open sort of dollhouse online, not an elaborate one that would require a lot of work. I had liked this one http://home.messiah.edu/~ltaylor/dollhous.html, so planning on doing this sometime in March coz my daughter's b'thday is in April and she has a ton of Barbies. So doing the house "Barbie sized"

    Not sure how to post pics here, otherwise i would.

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